We offer disk skimmers in several sizes:

• Portable Disk Skimmer: 18-inch (457 mm) diameter disk
• Standard Disk Skimmer: 24-inch (610 mm) diameter disk
• Industrial Disk Skimmer: 36-inch (914 mm) diameter disk
• Custom sizes available for specific applications

Our disk skimmers are constructed with high-quality materials designed for durability and performance:

• Disk: Oleophilic polymer or stainless steel
• Frame: Aluminum (portable models) or stainless steel (304 or 316L)
• Scraper: UHMW polyethylene or ceramic for high-temperature applications
• Bearings: Sealed stainless steel
• Motor: Industrial-grade with appropriate environmental protection

All materials are selected for their resistance to corrosion and compatibility with industrial environments.

Power requirements vary by model:

• Portable Disk Skimmer: 110V AC or 12V DC, 1/8 HP motor
• Standard Disk Skimmer: 110/220V AC, 1/4 HP motor
• Industrial Disk Skimmer: 220/440V AC, 1/2 HP motor

All models feature energy-efficient motors with low power consumption. Explosion-proof motors are available for hazardous environments.

Oil recovery rates depend on the model and operating conditions:

• Portable Disk Skimmer: Up to 10 gallons per hour
• Standard Disk Skimmer: Up to 20 gallons per hour
• Industrial Disk Skimmer: Up to 100 gallons per hour

Actual recovery rates may vary based on oil viscosity, oil layer thickness, disk rotation speed, and temperature.

Installation is straightforward:

1. Position the skimmer so the disk is partially submerged in the oil-water interface
2. Secure the skimmer to the tank or mount it on a stand
3. Ensure the collection container is properly positioned
4. Connect to power supply
5. Adjust disk depth for optimal oil recovery

Detailed installation instructions are provided with each unit, and our technical support team is available to assist if needed.

Disk skimmers require minimal maintenance:

• Daily: Visual inspection and emptying of collection container as needed
• Weekly: Clean disk surface to remove any accumulated debris
• Monthly: Check and lubricate bearings according to specifications
• Annually: Replace scraper blade and inspect motor

The simple design with few moving parts contributes to the low maintenance requirements and high reliability of disk skimmers.

To optimize performance:

• Adjust disk depth to ensure proper contact with the oil layer
• Set appropriate rotation speed based on oil viscosity
• Ensure the scraper blade is properly aligned with the disk
• Keep the collection container from overfilling
• Maintain consistent fluid levels in the tank or reservoir
• Clean the disk surface regularly to maintain oil adhesion properties

Our technical support team can provide specific recommendations for your application.

Common issues and solutions include:

• Poor oil recovery: Adjust disk depth, clean disk surface, check rotation speed
• Excessive water in recovered oil: Reduce disk depth, adjust rotation speed
• Unusual noise: Check for loose fasteners, worn bearings, or misalignment
• Motor overheating: Ensure proper ventilation, check for debris or obstructions
• Disk not rotating: Check power supply, motor, and drive mechanism

Our comprehensive troubleshooting guide is included with each unit, and technical support is available if needed.

Disk tramp oil skimmers offer numerous benefits:

• Extended coolant and fluid life (up to 400%)
• Reduced waste disposal costs
• Improved part quality and surface finish
• Decreased tool wear and replacement costs
• Reduced bacterial growth and associated odors
• Lower maintenance costs for fluid systems
• Improved workplace safety and cleanliness
• Environmental compliance and reduced pollution

Most customers see a return on investment within 3-6 months through:

• Reduced coolant/fluid replacement costs
• Lower waste disposal expenses
• Decreased tool replacement and maintenance costs
• Improved production quality and reduced scrap
• Potential value of recovered oil (in some applications)

For example, a typical manufacturing facility can save $10,000-$50,000 annually by implementing disk skimmer technology, depending on the size of their operation.

Disk skimmers support environmental compliance in several ways:

• Reducing oil content in wastewater discharges
• Minimizing hazardous waste generation
• Supporting ISO 14001 environmental management systems
• Helping meet EPA and local regulatory requirements
• Reducing the environmental footprint of industrial operations
• Preventing potential fines and penalties for non-compliance

Many facilities implement disk skimmers as part of their environmental management program.

Yes, in many cases, the oil recovered by disk skimmers can be:

• Recycled through oil recycling services
• Used as fuel in appropriate heating systems
• Reprocessed for certain industrial applications
• Sold to oil reclamation companies

The potential for recycling depends on the type and quality of the recovered oil and local regulations. Our team can provide guidance on oil recycling options for your specific situation.

To select the right disk skimmer, consider these factors:

• Volume of oil to be removed (determines skimmer size)
• Type and viscosity of oil (affects disk material selection)
• Available space for installation
• Operating environment (temperature, chemical exposure, etc.)
• Power availability
• Portability requirements

Our team can provide a free consultation to help you select the optimal disk skimmer for your specific needs. Contact us to discuss your application.

Our disk skimmers come with a comprehensive warranty:

• 1-year warranty on all mechanical components
• 2-year warranty on motors
• 90-day warranty on wear items (scraper blades)
• Extended warranty options available

The warranty covers manufacturing defects and normal use. Detailed warranty information is provided with each unit and available upon request.

Yes, we offer comprehensive support services:

• Professional installation by our technicians
• On-site training for operators and maintenance personnel
• Virtual training sessions
• Detailed operation and maintenance manuals
• Video tutorials and guides

These services ensure your team can operate and maintain the disk skimmer effectively for optimal performance and longevity.

You can purchase our disk skimmers through several channels:

• Directly through our sales team
• Through our partner website Zebra Skimmers
• Through authorized distributors

We accept purchase orders from qualified businesses, major credit cards, and offer financing options for larger purchases. Contact our sales team at 888-249-4855 or [email protected] for more information.